Product Description
SWC-WF No Flexible Short Mechanical Universal Cardan Shaft, Universal Joint, Universal coupling
Description:
The SWC-WF non flexible flange type universal joint is a Universal joint with 2 bent joints. This enables it to work at an angle of up to 90 degrees. It is a non flexible flange type, which means there is no flexible coupling between 2 bent joints. This makes it harder and more suitable for applications with significant vibrations or impacts.
The SWC-WF non flexible flange type universal joint is the most commonly used universal joint, and its structural feature is that it cannot reliably transmit torque and motion at the same axis or axis angle or 2 large equiangular continuous rotational speeds with large axial motion. It can be widely used for torque transmission in heavy machinery industries such as metallurgy, lifting, transportation, mining, petroleum, shipbuilding, coal, rubber, papermaking machinery, etc. Overall, the SWC-WF non flexible flange universal coupling is a high-quality and reliable product that is very suitable for various applications. It is more expensive than other types of universal joints, but it provides many advantages, such as being able to work at angles below 90 degrees and being durable.
Advantages:
1. Flexibility: SWC-WF does not come with a flexible flange type universal coupling and can transmit power between 2 shafts with angles up to 90 degrees. This makes it very suitable for applications with high misalignment, such as in mobile machinery or agricultural equipment.
2. Durability: The SWC-WF non flexible flange universal coupling is made of high-quality materials and designed to withstand harsh environments. It is also equipped with a set of bearings to help reduce friction and vibration, thereby extending the service life of the coupling.
3. Easy to maintain: The SWC-WF non flexible flange universal coupling is easy to install and maintain. The bearings are easy to access and can be replaced if necessary.
4. Double joint design: The double joint design allows SWC-WF to transmit power between 2 shafts with angles up to 90 degrees without a flexible flange type universal coupling. This makes it very suitable for applications with high misalignment.
5. Cost effectiveness: The SWC-WF non flexible flange universal coupling is a cost-effective solution suitable for applications that require high flexibility and durability.
Overall, the SWC-WF non flexible flange type universal joint is a universal and reliable coupling that has many advantages compared to other types of universal joints. For applications that require high flexibility, durability, and ease of maintenance, it is a good choice.
Product parameters:
Packing & shipping:
1 Prevent from damage.
2. As customers’ requirements, in perfect condition.
3. Delivery : As per contract delivery on time
4. Shipping : As per client request. We can accept CIF, Door to Door etc. or client authorized agent we supply all the necessary assistant.
FAQ:
Q 1: Are you a trading company or a manufacturer?
A: We are a professional manufacturer specializing in manufacturing various series of couplings.
Q 2:Can you do OEM?
Yes, we can. We can do OEM & ODM for all the customers with customized artworks in PDF or AI format.
Q 3:How long is your delivery time?
Generally, it is 20-30 days if the goods are not in stock. It is according to quantity.
Q 4: How long is your warranty?
A: Our Warranty is 12 months under normal circumstances.
Q 5: Do you have inspection procedures for coupling?
A:100% self-inspection before packing.
Q 6: Can I have a visit to your factory before the order?
A: Sure, welcome to visit our factory.
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Phasing in Cardan Couplings and Its Impact on Performance
The concept of phasing in cardan couplings refers to the alignment of the universal joints’ yokes or flanges on the input and output shafts. Proper phasing is essential to minimize angular misalignment and maintain smooth rotational motion. When the yokes of the universal joints are not aligned correctly, it can result in uneven torque transmission, increased wear, and vibrations.
Phasing affects the performance of cardan couplings in several ways:
- Uniform Torque Transmission: Proper phasing ensures that torque is evenly distributed between the input and output shafts, reducing the risk of overloading individual universal joints.
- Reduced Vibrations: Correctly phased universal joints minimize angular misalignment, which helps reduce vibrations and noise in the machinery system.
- Extended Lifespan: Improved phasing leads to reduced wear and stress on the universal joint components, extending the overall lifespan of the coupling.
- Efficient Power Transmission: Proper phasing contributes to efficient power transmission by minimizing energy losses due to misalignment.
To achieve proper phasing, manufacturers often provide guidelines or marks on the coupling components to ensure accurate alignment. It’s essential to follow these guidelines during installation and any maintenance or adjustments to maintain optimal performance and reliability of the cardan coupling.
Industry Standards and Guidelines for Cardan Couplings
Cardan couplings, also known as universal joints or u-joints, are widely used components in various industries. While there might not be specific standards solely dedicated to cardan couplings, they are often designed and manufactured in accordance with relevant industry standards and guidelines related to mechanical power transmission. Some of these standards include:
ISO Standards:
– ISO 9001: Quality management systems.
– ISO 1308: Tolerances for rolling bearings.
– ISO 10100: Principles for design of rotating machinery.
AGMA Standards:
– AGMA 9005: Selection of Lubricants for Enclosed Gear Drives.
– AGMA 6034: Gear Inspection Handbook: Guidelines and Methods for Inspection of Tooth Flanks, Gear Blank Dimensions, and Gear Quality Control.
API Standards:
– API 671: Special-Purpose Couplings for Petroleum, Chemical, and Gas Industry Services.
ASME Standards:
– ASME B106.1: Power Transmission Couplings, Elastomeric and Steel Double Flexing.
Additionally, manufacturers and users of cardan couplings often follow best practices and guidelines provided by engineering organizations and associations specific to their industries. It’s important to ensure that the cardan couplings are designed, manufactured, and installed in compliance with relevant standards and guidelines to ensure their safe and efficient operation.
Are there different types of cardan couplings for various applications?
Yes, there are different types of cardan couplings designed to suit various applications and requirements:
- Single Universal Joint: This is the most common type of cardan coupling, consisting of two yokes connected by a cross-shaped center piece. It is suitable for applications where angular misalignment compensation is needed, but the shafts are not too far apart.
- Double Cardan Joint: Also known as a double U-joint or CV joint, this type consists of two universal joints connected by an intermediate shaft. It is used when higher angles of misalignment need to be accommodated or when a constant velocity transmission is required.
- Disc Type Coupling: This type uses flexible discs or plates to transmit torque and compensate for misalignment. It is often used in applications with limited space and moderate torque requirements.
- Block Type Coupling: Block type cardan couplings use solid blocks or spheres to transmit torque. They are suitable for heavy-duty applications and can handle higher torque loads.
- Floating Shaft Coupling: This design involves two shafts connected by a third floating shaft, which allows for even higher angles of misalignment and smoother torque transmission.
- Needle Bearing Universal Joint: In this type, needle bearings are used to reduce friction and improve efficiency. It is often used in precision applications where low friction and high efficiency are crucial.
The choice of cardan coupling type depends on factors such as the amount of misalignment, torque requirements, available space, and the need for constant velocity transmission. Selecting the right type ensures optimal performance and longevity in various mechanical systems.
editor by CX 2024-04-09