Product Description
Cardan Coupling SWC Cross Shaft Universal stainless steel coupling
Description:
The SWC-CH long flexible welded universal joint is a Universal joint designed to transmit power between 2 misaligned shafts. It is a flexible coupling, which means it can compensate for misalignment up to 25 degrees. The SWC-CH long bend welded universal coupling is made of 35CrMo material and comes in various sizes to meet the needs of different applications. SWC-CH long bend welded universal couplings are widely used in mechanical applications such as rolling mills, punches, straighteners, crushers, ship transmissions, papermaking equipment, ordinary machinery, water pump equipment, test benches, etc.
Features:
1. Possess the ability to compensate for large angles.
2. The structure is compact and reasonable. The SWC-CH universal coupling is equipped with an integrated fork, making it more reliable in carrying capacity.
3. Carrying capacity. Compared to other types of rotating joint shafts with the same diameter, it provides more torque, limits the turning diameter of mechanical equipment, and has a wider range.
4. High transmission efficiency. Its transmission efficiency is 98-99.8%, suitable for high-power transmission and has energy-saving effect.
5. Smooth carrying, low noise, easy disassembly and maintenance.
Paramters:
Application:
(1) Construction machinery: SWC-CH long flexible welded universal couplings are used in various construction machinery, such as excavators, bulldozers, and cranes. It helps to ensure smooth and efficient operation of the machine, even when the shafts are not fully aligned.
(2) Mining machinery: SWC-CH long flexible welded universal couplings are also used in mining machinery, such as loaders, conveyors, and drilling rigs. It helps to transfer power from the engine to the working components of the machine, even if the shaft is affected by high loads and vibrations.
(3) Agricultural machinery: SWC-CH long flexible welded universal coupling is used for tractors, harvesters, Combine harvester and other agricultural machinery. It helps to ensure smooth and efficient operation of the machine, even when the shafts are not fully aligned.
(4) Marine machinery: SWC-CH long flexible welded universal coupling is used for marine machinery such as ships. It helps to transfer power from the engine to the propeller, even if the shaft is affected by high loads and vibrations.
(5) Power generation equipment: SWC-CH long flexible welded universal coupling is used for power generation equipment, such as turbines and generators. It helps to transfer power from the prime mover to the generator, even if the shafts are not fully aligned.
Packing & shipping:
1 Prevent from damage.
2. As customers’ requirements, in perfect condition.
3. Delivery : As per contract delivery on time
4. Shipping : As per client request. We can accept CIF, Door to Door etc. or client authorized agent we supply all the necessary assistant.
FAQ:
Q 1: Are you a trading company or a manufacturer?
A: We are a professional manufacturer specializing in manufacturing various series of couplings.
Q 2:Can you do OEM?
Yes, we can. We can do OEM & ODM for all the customers with customized artworks in PDF or AI format.
Q 3:How long is your delivery time?
Generally, it is 20-30 days if the goods are not in stock. It is according to quantity.
Q 4: How long is your warranty?
A: Our Warranty is 12 months under normal circumstances.
Q 5: Do you have inspection procedures for coupling?
A:100% self-inspection before packing.
Q 6: Can I have a visit to your factory before the order?
A: Sure, welcome to visit our factory.
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Phasing in Cardan Couplings and Its Impact on Performance
The concept of phasing in cardan couplings refers to the alignment of the universal joints’ yokes or flanges on the input and output shafts. Proper phasing is essential to minimize angular misalignment and maintain smooth rotational motion. When the yokes of the universal joints are not aligned correctly, it can result in uneven torque transmission, increased wear, and vibrations.
Phasing affects the performance of cardan couplings in several ways:
- Uniform Torque Transmission: Proper phasing ensures that torque is evenly distributed between the input and output shafts, reducing the risk of overloading individual universal joints.
- Reduced Vibrations: Correctly phased universal joints minimize angular misalignment, which helps reduce vibrations and noise in the machinery system.
- Extended Lifespan: Improved phasing leads to reduced wear and stress on the universal joint components, extending the overall lifespan of the coupling.
- Efficient Power Transmission: Proper phasing contributes to efficient power transmission by minimizing energy losses due to misalignment.
To achieve proper phasing, manufacturers often provide guidelines or marks on the coupling components to ensure accurate alignment. It’s essential to follow these guidelines during installation and any maintenance or adjustments to maintain optimal performance and reliability of the cardan coupling.
Handling High Torque and Axial Displacement with Cardan Couplings
Cardan couplings, also known as universal joints or u-joints, are designed to transmit torque between two shafts that are not in a straight line. They are versatile components commonly used in various applications, including those requiring high torque and axial displacement.
Handling High Torque: Cardan couplings are capable of handling high levels of torque transmission due to their robust design and construction. The design allows for torque to be transmitted through a series of interconnected components, including the cross-shaped yokes and the bearing assemblies. The use of high-strength materials and precision manufacturing techniques contributes to the coupling’s ability to transmit torque efficiently.
Handling Axial Displacement: While cardan couplings are primarily designed for accommodating angular misalignment, they can also handle a certain degree of axial displacement. Axial displacement refers to the movement of the connected shafts along their axis. However, the axial displacement capacity of a cardan coupling is limited compared to its ability to handle angular misalignment.
It’s important to note that excessive torque or axial displacement beyond the coupling’s design limits can lead to premature wear, increased vibrations, and reduced performance. Manufacturers provide specifications and guidelines for the maximum torque and axial displacement that a specific cardan coupling can handle. Engineers and designers should adhere to these specifications to ensure optimal performance and longevity of the coupling in their applications.
Are there different types of cardan couplings for various applications?
Yes, there are different types of cardan couplings designed to suit various applications and requirements:
- Single Universal Joint: This is the most common type of cardan coupling, consisting of two yokes connected by a cross-shaped center piece. It is suitable for applications where angular misalignment compensation is needed, but the shafts are not too far apart.
- Double Cardan Joint: Also known as a double U-joint or CV joint, this type consists of two universal joints connected by an intermediate shaft. It is used when higher angles of misalignment need to be accommodated or when a constant velocity transmission is required.
- Disc Type Coupling: This type uses flexible discs or plates to transmit torque and compensate for misalignment. It is often used in applications with limited space and moderate torque requirements.
- Block Type Coupling: Block type cardan couplings use solid blocks or spheres to transmit torque. They are suitable for heavy-duty applications and can handle higher torque loads.
- Floating Shaft Coupling: This design involves two shafts connected by a third floating shaft, which allows for even higher angles of misalignment and smoother torque transmission.
- Needle Bearing Universal Joint: In this type, needle bearings are used to reduce friction and improve efficiency. It is often used in precision applications where low friction and high efficiency are crucial.
The choice of cardan coupling type depends on factors such as the amount of misalignment, torque requirements, available space, and the need for constant velocity transmission. Selecting the right type ensures optimal performance and longevity in various mechanical systems.
editor by CX 2024-02-04