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Using miniature gears, Ever-Power provides designed and built unique, high precision mini gearboxes that cannot be found anywhere else. Our miniature gearboxes can be found in many configurations, including worm and wheel, cross axis helical, bevel, inline spur, and more. We are able to also provide customized micro gearboxes that were created and built to meet your unique specifications.
E mail us for the mini Compact Worm Gearbox gearbox your application requires, or request a quote on a customized micro gearbox.
Miniature Bevel Gearboxes | Micro Bevel Gear Drives | Mini Bevel Gearboxes
Miniature Cross Axis Helical Gearboxes | Cross Axis Helical Mini Gear
Cross Axis Helical
Miniature Shaft-to-Bore Worm Gearboxes & Speed Reducers
Miniature 4 Shaft Worm Gearboxes | Mini 4 Shaft Worm Gear Motors
4 Shaft Worm
Miniature Flange Worm Gearboxes | Micro Flange Worm Equipment Drives
Miniature Inline Spur Gearboxes | Micro Inline Spur Acceleration Reducers
Micro Gearbox Options
Gearboxes are also called reducers, gear reducers, quickness reducers, equipment drives, and gearmotors. All terms can be used more or less interchangeably. Please note that the links for our little gear drives include details on the full range of framework sizes for that series or style.
Bevel Box Micro Equipment Drive
Our bevel box miniature equipment drives are app rated for the optimum balance of overall performance and cost. Torque can be balanced to meet up your RPM and working life requirements. Light-weight with low backlash efficiency (less than 1°, with option of 1/2”).
Output torque: up to 7 oz.-inches
Low backlash: ≈1°, option of 1/2”
Rated for input speeds up to 2,000 RPM
Temperature range: -5° to 175°F (-20° to 79°C); optional to -40°F (-40°C)
Cross Axis Helical Miniature Gearbox
Ever-Power’ miniature cross axis helical gearboxes provide relatively high levels of thrust in a compact package. They provide an result shaft at 90° from the input, and so are obtainable in gear ratios from 1:1 to 40:1. Lightweight but durable, with machined light weight aluminum housings and hardened alloy metal gears.
High efficiency: up to 88% at 1,000 RPM
Low backlash: as low as ≤30 arc minutes
Rated for input boosts to 4,000 RPM
“Left hand” models available
Miniature 2 Shaft Worm Gearbox
Our miniature 2 shaft worm gearmotors are engineered for ≤30 arc mins of backlash or better. Also called “shaft to bore gearboxes,” the unit provide a single insight shaft that protrudes from reverse sides of the casing; output is certainly a keyed bore. Standard solitary- and double-end shafts can be found and supplied with keys and retainer rings. An array of equipment ratios and input sizes are available to meet your preferences.
High efficiency: up to 86% at 1,000 RPM
Low backlash: ≤30 arc minutes or better
Available in ratios from 5:1 to 120:1
Rated for input boosts to 3,000 RPM
Miniature 4 Shaft Worm Gearbox
Every miniature 4-shaft worm gearbox from Ever-Power features precision-machined hardened steel gears, solid aluminium housings, and long term lubrication. They offer two insight shafts on reverse sides of the framework, with two result shafts perpendicular to the insight shafts. Our mini 4 shaft worm gear drives deliver high effectiveness performance with low backlash.
High efficiency: up to 82% at 1,000 RPM
Low backlash: as little as ≈2°
Available with gear ratios from 1:1 to 32:1
Rated for input speeds up to 4,000 RPM
Miniature Flange Worm Gear Drive
These micro flange worm gearboxes generate an output at 90° from the input. They deliver superior performance in a wide variety applications and are constructed with small footprints, making them ideal for operations where space is bound. They offer high efficiency with low backlash.
Gear ratios from 6.66:1 to 80:1
High efficiency: up to 83% at 1,000 RPM
Low backlash: as low as ≤4°
Max. input speed: 3,000 PRM
DC motor option available
Miniature Inline Spur Gearbox
Specially engineered for encoder applications, Ever-Power micro inline spur gear drives are available in two frame sizes, and so are rated for boosts to 3,000 RPM. Light weight aluminum housings and stainless gears and shafts make these inline spur gearboxes challenging and corrosion resistant, for your many demanding applications.
Result torque: up to 125 oz.-inches
Low backlash: less than 15 arc minutes
Available with gear ratios from 4.96:1 to 3600:1
Optional synchro cleats available
Compact Wormwheel Gearbox
These miniature correct angle worm equipment reducers deliver excellent performance with high efficiency, and show rugged structure for challenging power transfer functions. Available in three gear ratios (5:1, 10:1, 20:1), our small worm gearboxes are built in extremely compact footprints for applications where space is bound.
90° output angle
Gear ratios: 5:1, 10:1, and 20:1
Up to 12.5 inch-lbs. of output torque
Max. input speed: 3,000 RPM
Small footprint: 1.5” x 1.5” x 1.08”
Custom Miniature Gearbox
Ever-Power can engineer and produce a customized miniature gearbox to meet your unique specifications. We can produce customized micro gearboxes in virtually any configuration the application requires, with output torque amounts as high as 900Nm. We can work from your gearbox styles, reverse engineer a preexisting unit, or assist you to develop an all-new style that provides the performance you need. Demand a quote on a custom made miniature gearbox or e mail us to discuss your unique requirements.
The Ever-Power Advantage: Small is No Big Problem
Broadest collection of small gear reducers
Greased for life
Modifications and particular ratios available
Custom small gearboxes made to suit
Input & Output Shafts
Input and output shafts with drive key and retainer rings can be supplied to your specs for any of our hollow bore miniature gearboxes. We offer a basic selection of single ended or double ended shafts to put together in these gearboxes. All gearbox shafts are given keys and retainer rings.
For P and PF series worm and wheel gearboxes use our P/PF gearbox shafts.
For E series crossed axis helical gearboxes use our E gearbox shafts.
For F series spur gearboxes, contact our software engineers to go over your particular needs.
We offer a broad selection of misalignment shaft couplings in inch and metric bore sizes. Inch and metric precision ground shafts are available from stock.
Die-cast zinc casing – Various models for hands operation
Compact Worm Gearboxes
4731 to 4742, 4746 to 4767
Ideal for use with crank handle
Main physical dimensions:
P/N 4731 to 4742 40mm x 40mm x 70mm
P/N 4747 to 4767 17mm x 35mm x 42mm
Wide variety of ratios from 1:1 to 30:1
1:1, 2:1 and 2.8:1 aren’t self locking, all the ratios are.
Max. output torques: 2 Nm to 17 Nm
Hand operation only
Direct coupling between servo motor and worm gear is one of the key strengths of EP worm gearmotors, which combine DC engine technology with exceptional strength and wear resistance. Electric motor and gearbox are designed as one single, compact unit. Thanks to their reduced current attract, these gearmotors deliver more accurate control of operating temperature and higher efficiency.
45 W to 250 W rated output power
Gearbox centre-centre size 31 mm and 33 mm
Aluminium gearbox casing
Case-hardened, tempered and ground worm
High tin bronze worm gear
Steel shaft planetary gearboxes
Case-hardened and tempered steel gears
Low noise Range of coupling flanges
We deliver worm gearboxes, spur gearboxes and planetary gearboxes with or without integrated linear lead screw / ball screw adapted to our flexible modular concept.
Based on this we are able to select a wide selection of standard customizations to meet the requirements of varied properties that are important for each application.
If your application takes a gearbox with some special house such as for example small dimensions or low weight in relation to power, high efficiency, quiet and vibration-free operation, extended life, high resistance to vibration, pressure or temperature, integrated linear screw, or a combination of such properties, our product range with more than 1000 different standard gearboxes is most likely a good start to have the ability to deliver something that stands out on your side.
Small gearboxes are high-quality gearboxes for standard drives. The electric engine is built-in with the gearbox right into a single device (the first gear is directly on the engine shaft). Individual gearboxes for connection to conventional IEC motors can also be supplied on request.
Because of the complexity of the gearboxes’ configuration, they can not be purchased inside our e-shop. Our professionals will be happy to help you make your selection. We will be happy to send you documentation or design a suitable set directly, on ask for.
VANE MOTORS WITH GEARBOXES
Combinations feasible with all our vane motors
ATEX combinations possible
Stainless steel options possible
Special wishes possible
Ever-Power worm gearboxes have earned a status to be an industry benchmark worldwide. Our success came from our relentless drive for quality with state-of-the-artwork technology, all while offering worm gearboxes are inexpensive prices. High versatility accorded through a wide choice of mounting options, shaft configurations and engine interfaces, makes the Ever-Power worm gearbox the default choice for the market. The helical-worm and the double-worm version, with or without the torque limiter, add up to the advantage, creating an extremely versatile drive system.
Ever-Power Worm gearboxes provide high torque with low rate gear ratio. Being simple and compact in design, these gears can achieve higher gear ratio compared to the helical gears. These worm decrease gears having screw type qualities act like helical gears, but its helix position is typically comparatively bigger) and its body is normally quite lengthy in the axial direction. The gears in these gearboxes can be right or left-handed dependant on the purpose.
Mounting option include universal housing, aspect flanges, foot (horizontal and vertical), shaft mounted with torque arm. Obtainable in Solid shafts (one or dual), with torque arm or torque limiter.
EXCELLENT Geared Motors. Ever-Power gearboxes and geared motors are the electro-mechanical key elements for low backlash, efficiently running and highly powerful drive systems.
Our high-performance gear systems are built to withstand the toughest commercial applications.
The gear housings are machined on all sides and invite diverse mounting positions and applications, producing them much popular in the industry. As a result our geared motors are often to be found as part of our customers own devices.
The smooth running of Ever-Power gear units and the outstanding load capacity of WATT teeth are achieved with 3D design backed simply by FEM (Finite Element Method). This tooth geometry ensures optimum rolling get in touch with under load.
The special tooth root design in combination with tooth helix angle, tooth depth, the materials used and surface finish maximizes load capacity. This high gearing capacity allows smaller wheels to be used for the same torque, and smaller sized gears with excellent power density can also increase reliability. Ever-Power geared motors are as a result incredible space savers.
Gearing produced with such micro-geometric accuracy allows the gearing play necessary for troublefree rolling get in touch with to be substantially reduced and then the gear backlash to end up being minimized.
Dual chamber shaft seals produced by Ever-Power are utilized as regular in parallel shaft, shaft installed and helical worm gears for a high level of tightness.
Ever-Power’s modular gear technology meets certain requirements of advanced drive systems:
Excellent power density
Diverse mounting options
Precision Worm Gearboxes & Geared Motors
EP’s precision worm gearboxes are designed for those more demanding applications where compact size, high torque, high ratio, low backlash, low noise and long life time are required. Offered in 9 sizes, these worm gearboxes could be supplied with free input shaft, with hollow bore input shaft and electric motor flange, and double decrease mixture units for slow acceleration applications. Using cast iron housings, top quality bronze alloy worm tires and long life bearings, reliability and efficiency are the key features of this range.
High Precision Right Angle Transmission
Wide Selection Of Ratios
Special Surface Treatments
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